When an appropriate off-the-shelf powder coating could not be found, ChemQuest Powder Coating Research developed a custom formulation that met regulatory requirements while providing the required appearance and performance.
The Challenge
A supplier of aftermarket automotive parts was challenged by their state regulatory agency to discontinue the use of TGIC-containing powder coatings. (TGIC has been shown to be harmful to the eyes, central nervous system, kidneys, lungs, and other areas.)
Alternative materials provided by the incumbent supplier had lower performance and did not cure under the same conditions. ChemQuest Powder Coating Research (CQPCR) was tasked with matching the appearance and performance of the previous material.
Product Development and Commercialization
The CQPCR team supported the client through focused formulation development and scale-up/commercialization, as well as ongoing technical support.
Focused Formulation
Development
- Regulatory friendly
- Low-temperature cure
- Passes rigorous automotive testing
Scale-Up and
Commercialization
- Identified a toll manufacturer to supply batches
Ongoing Technical
Support
- Troubleshooting
- Discuss specific operational challenges
- Provide advice based on technical and application knowledge
The Results
CQPCR undertook a thorough multi-stage formulation development process to meet numerous regulatory and performance requirements. The product is now commercial and being applied to parts on a daily basis. In addition, our ongoing relationship with the client provides continued support.